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Windshield Manufacturing

Industry Automotive Applications Oil Film Measurement Type Level Description In order to maintain proper profile and thickness within a glass furnace the extrusion plate spacing must be maintained at a predetermined gap. Unfortunately, due to process changes and temperature swings this gap can fluctuate significantly in short periods of time. This variation causes the glass thickness to change (check out our glass thickness measurement devices to accurately measure thickness), producing uneven temperature gradients and creating potentially weak glass panels. To control this critical parameter the manufacturing process requires automated active feedback [...]

By |January 27th, 2023|Comments Off on Windshield Manufacturing

Brake Rotors Thickness Variation

Industry Automotive Applications Brake Rotors Thickness Variation Measurement Type Surface Description Driving cross country or cross town, we give little thought to the operation or complexity of our vehicle braking systems. They only cross our mind when we absolutely need them; we never stop to think about the extensive design and testing that makes them such a lifesaver. Take the brake rotor for example. Under normal operating conditions it’s subjected to extreme temperatures and forces, which can cause rotor distortion and potential failure. To make certain it can withstand [...]

By |January 26th, 2023|Comments Off on Brake Rotors Thickness Variation

Oil Film Thickness Measurement

Industry Automotive Applications Oil Film Measurement Type Level Description A top marine engine manufacturer commissioned MTI Instruments to design and manufacture a non-contact sensor to measure the microscopic oil film layer between the engine cylinder wall and the piston ring. Engine testing is normally performed through a range of low RPM’s to high RPM’s (400- 6000) with piston linear speeds approaching 500 inches/second and at various torques. A measuring system with high frequency response and small sensor size was essential to keep engine machining to a minimum while not altering [...]

By |January 26th, 2023|Comments Off on Oil Film Thickness Measurement

Standard Capacitance Probes

P/N Model Measurement Range Min. Range Stand-Off Resolution Spot Size Interface Type Request Info 8100-0001-000 Capacitance Probe: ASP-25M-CTA 25µm (1mil/s) 1.27µm (0.05mil/s) Max. Range Extension: 10x @50Hz: 0.2nm (0.008µin) – @5kHz: 1.5nm (0.06µin) 1.09mm (0.043in) SMA connector CTA Request Info 8100-0002-000 Capacitance Probe: ASP-50M-CTA 50µm (2mil/s) 2.54µm (0.1mil/s) Max. Range Extension: 9x @50Hz: 0.3nm (0.012µin) – @5kHz: 3nm(0.119µin) 1.55mm (0.061in) SMA connector CTA Request Info 8100-0003-000 Capacitance Probe: ASP-125M-CTA 125µm (5mil/s) 6.35µm (0.25mil/s) Max. Range Extension: 10x @50Hz: 0.8nm (0.032µin) – @5kHz: 7.5nm (0.296µin) 2.49mm (0.098in) SMA connector CTA Request Info 8100-0004-000 Capacitance Probe: ASP-250M-CTA 250µm (10mil/s) 12.7µm (0.5mil/s) [...]

By |October 28th, 2022|Comments Off on Standard Capacitance Probes

Accumeasure Probes

High resolution, low cost sensors to measure gap and displacement in industries such as semiconductor, electronics, R&D applications and many more. For grounded targets MTI offers standard capacitance probes.  For ungrounded or poorly grounded targets MTI offers push/pull dual sensor probes.  Both types of probes are available in stainless steel construction or flat and flexible polyimide construction.  Polyimide flat probes are perfect for gap applications or confined spaces. How Probe Sensors Work Standard capacitive sensors require the target to be electrically grounded (for position, gap and vibration measurement applications). Current flows from the probe face to the target and back [...]

By |October 28th, 2022|Comments Off on Accumeasure Probes

Application Note: Replace Three Legacy Systems with One: Modernizing Aerospace/Defense Test Cells with PBS eXpress

Introduction Many military/defense and commercial aerospace test cells still rely on aging analog instruments that, while functional, introduces risk through calibration challenges, legacy components, and lack of digital data access. As testing demands evolve, the industry is moving toward compact, digital platforms that simplify workflows and improve data usability. A Vitrek customer faced this challenge across multiple engine test cells. Their solution: replace two legacy systems with a single PBS eXpress R+, enabling faster setup, digital data acquisition, and automated reporting. The Challenge The customer’s test cells were built around a mix of aging instrumentation, including TrigTek tracking filters, [...]

By |March 19th, 2026|Categories: Application Notes-MTI, Brand-MTI, Industry-Aerospace, New & Press Releases, News-Industry, News-MTI, Whitepapers-MTI|Comments Off on Application Note: Replace Three Legacy Systems with One: Modernizing Aerospace/Defense Test Cells with PBS eXpress

Application Note: Why Charge Amplifiers Remain Essential in Aerospace Test Systems

Introduction Many aerospace test programs rely on charge-output piezoelectric accelerometers, force sensors, and dynamic pressure transducers because of their wide frequency response, rugged construction, and ability to capture rapidly changing events. These sensors generate extremely small electrical charge signals—often measured in picocoulombs (pC)—that are susceptible to cable capacitance effects, electrical noise, leakage currents, and environmental influences that can compromise measurement accuracy. Charge amplifiers address these challenges by converting the sensor’s high-impedance charge output into a stable, low impedance voltage signal suitable for transmission, recording, and analysis. By making measurements largely independent of cable capacitance while maintaining low noise, stable [...]

By |June 25th, 2026|Categories: Application Notes-MTI, Brand-MTI, Industry-Aerospace, New & Press Releases, News-Industry, News-MTI, Whitepapers-MTI|Comments Off on Application Note: Why Charge Amplifiers Remain Essential in Aerospace Test Systems

Application Note: Accessing Digital Engine Data for Multi-Platform Aircraft Balancing with MTI PBS Systems

Introduction Modern aircraft engines are no longer dependent solely on discrete analog sensors for critical performance data. Increasingly, vibration amplitudes, phase information, and engine speed are transmitted digitally through aircraft data buses such as ARINC 429 and ARINC 664 Part 7 (AFDX). Yet in many MRO environments, balancing systems continue to rely on accelerometers and tachometer pickups—introducing additional setup time, cabling complexity, and potential variability in measurements. This disconnect between available digital data and traditional measurement approaches creates inefficiencies, particularly for facilities servicing multiple aircraft platforms. For organizations supporting a diverse fleet, the opportunity is clear: leverage the aircraft’s [...]

By |March 19th, 2026|Categories: Application Notes-MTI, Brand-MTI, Industry-Aerospace, New & Press Releases, News-Industry, News-MTI, Whitepapers-MTI|Comments Off on Application Note: Accessing Digital Engine Data for Multi-Platform Aircraft Balancing with MTI PBS Systems

Press Release: MTI Instruments Highlights MRO Benefits of ARINC 429 and AFDX Integration in PBS-4100 Engine Balancing Systems

MTI Instruments Highlights MRO Benefits of ARINC 429 and AFDX Integration in PBS-4100 Engine Balancing Systems Lockport, IL —May 20, 2025— MTI Instruments, a Vitrek brand and provider of precision measurement and aviation maintenance technologies, is highlighting the growing role of digital aircraft data integration in modern maintenance operations following the introduction of ARINC 429 and ARINC 664 (AFDX) support in its PBS-4100 and PBS-4100R engine vibration balancing systems. As commercial aircraft increasingly rely on digital avionics networks for engine monitoring and diagnostics, maintenance teams must be able to access these same data streams during vibration analysis [...]

By |May 6th, 2026|Categories: Brand-MTI, Industry-Aerospace, New & Press Releases, News-MTI, News-MTI-PBS, Press Releases-MTI|Comments Off on Press Release: MTI Instruments Highlights MRO Benefits of ARINC 429 and AFDX Integration in PBS-4100 Engine Balancing Systems

Press Release: Vitrek Highlights Growing Importance of Wafer Stress Characterization for Advanced Semiconductor Manufacturing

Vitrek Highlights Growing Importance of Wafer Stress Characterization for Advanced Semiconductor Manufacturing MTI Instruments Proforma™ non-contact wafer metrology systems help manufacturers optimize thin-film processes, improve process control, and increase production yield. Lockport, IL — July 28, 2026— Vitrek, a leading manufacturer of precision test and measurement equipment, highlighted the growing importance of wafer stress measurement in semiconductor manufacturing as advanced packaging, heterogeneous integration, silicon carbide (SiC), gallium nitride (GaN), MEMS, and photonics applications continue to drive demand for tighter process control, improved manufacturing consistency, and higher device reliability. As semiconductor manufacturing processes become increasingly complex, engineers are [...]

By |July 23rd, 2026|Categories: Brand-MTI, Industry-Semiconductor, Industry-Semiconductor-GaGe, Industry-Semiconductor-MTI, Industry-Semiconductor-Vitrek, New & Press Releases, News-MTI, Press Releases-MTI|Comments Off on Press Release: Vitrek Highlights Growing Importance of Wafer Stress Characterization for Advanced Semiconductor Manufacturing
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