964i High Voltage Automated Test Switching System — The perfect solution for Automated Multi-Conductor, Multi-Point Hipot Testing
The Perfect Solution for Automated Multi-Conductor, Multi-Point Hipot Testing
You have a job to do – you have to hipot test a 16 conductor medical cable at 8500V to ensure that each conductor is properly isolated from every other conductor. You have two choices, you can try to do it manually or you can use the Vitrek 964i multi-conductor hipot tester to automatically route the HV and return signals to the proper test points.
The manual method is extremely problematic. Slow, error prone, labor intensive, operator hazardous – don’t even think about recording the test results. The 964i on the other hand, is purpose built to fully automate all of you high voltage switching needs. You chose the 964i, partnered it with a Vitrek 95X Series Industrial Strength Hipot Tester and QuickTest Pro test automation software. The company wins the Malcolm Baldridge National Quality Award, you get a promotion and that corner office you’ve always wanted. Choose carefully.
The 964i High Voltage Switching System is built precisely to meet Your HV Switching requirements
The 964i holds up to 8, eight channel HV switching cards. That’s up to 64 test points in a single mainframe – multiple units can be combined to increase capacity
Whether you have to hipot an 8 pin connector, a 64 conductor cable or an entire tray of SMD capacitors – the 964i has the capacity to automatically route test points to your tester, so you don’t have to. The 964i is easily configured to handle your test specifications. First, select from 4 different voltage ratings – 3KV, 7KV, 10KV and 15KV. Next, decide on how many cards you need. And finally – choose the input, either + (HV bus) or – (return bus) for each card. It’s that simple. If you have any questions, contact a Vitrek application specialists for assistance in configuring your ideal switching solution.
High Voltage Switching doesn’t get any easier
The 964i is simple to set up. Standard front inputs connect directly to your Hipot/Continuity Tester and up to 60 rear panel terminals connect with your test fixture or DUT. Up to four 964i’s can be controlled directly by a single Vitrek 95X or V7X Series Hipot Tester or up to 10 via PC through the 964i’s built-in RS232 (serial) port or available GPIB interface. The 964i’s LCD display confirms system status and switch activation at a glance.
Try the 964i High Voltage Switching Scanner, you will never manually switch again
The Vitrek 964i High Voltage Automated Test Switching System routes high voltage test signals and return signals to any desired test points. This unique capability gives you control over each individual relay, unlike typical cable testers which restrict you to a fixed pattern. With available mux cards, you can also access the matrix with other equipment such an LCR meter or DMM. The result is a highly repeatable, rapid switching test system with no operator intervention and fully automated data acquisition. With voltage switching capability up to 15,000 volts or current switching as high as 40 amps – the 964i can handle just about any test requirement that comes along. Give it a try, you will never switch back to manual testing again.
“The 964i rear panel accommodates up to 60 output terminals. Unit shown above with 16 + terminals (HV) and 16 – terminals (return). The 964i ships with mating connectors for all +/- HV terminals 7KV and higher. Custom length HV lead sets are optionally available.”
Product Features and Benefits
Specifications
HV Series Relay Boards
Max Voltage
(Between any two connections or ground)
HV7: 7KVDC 5KVAC, HV10: 10KVDC 7KVAC, HV15: 15KVDC 10KVAC
Frequency: <500Hz.
Carrying Current: Switching Power: HV7 and HV10: Switching Time: Expected Life: <1mA, Contact Resistance: At terminals, <50% expected life operations (add 0.1Ω for <100% life)
<0.25Ω (uncompensated), <0.1Ω (compensated), <±0.1Ω difference between lowest and highest.
Leakage Resistance: Any individual connection to ground: >500GΩ at 100GΩ at 1TΩ at <30C.
Leakage Capacitance: Any individual connection to ground: 15pF (typical). Common connection to ground: 50pF (typical). Between any two connections: 5pF (typical).
Thermal EMF: <1mV.
Coil Power: Holding closed: 0.3W (typical), Closing: 1.25W for 5ms (typical)
LV Series Relay Boards
Max Voltage
(Between any two connections) 3KVDC 2KVAC
(between any connection and ground) 5KVDC 3KVAC
Frequency: <500Hz.
Carrying Current: Switching Power: Switching Time: Expected Life: <1mA, Contact Resistance: At terminals, <50% expected life operations (add 0.05Ω for <100% life)
<0.175Ω (uncompensated), <0.05Ω (compensated), <±0.075Ω difference between lowest and highest.
Leakage Resistance: Any individual connection to ground: >1GΩ at 200MΩ at 1GΩ at <30C.
Leakage Capacitance: Any individual connection to ground: 15pF (typical). Common connection to ground: 50pF (typical). Between any two connections: 10pF (typical).
Thermal EMF: <200uV.
Coil Power: Holding closed: 0.12W (typical), Closing: .5W for 5ms (typical)
HC Series Relay Boards
High Current Relay Specifications –
Max Voltage:
Between any two connections: 1.5KVdc/1KVrms.
Any connection to ground: 1.5KVdc/1KVrms.
Frequency: <500Hz.
Carrying Current: Switching Power: Min Switching Current: >0.5Arms.
Switching Time: Expected Life: 1 to 10Arms resistive 500,000 operations. At max power: 10,000 operations.
Contact Resistance: <0.025Ω (at terminals, <100% expected life operations).
Leakage Resistance: Any individual connection to ground: >20MΩ at 5MΩ at 20MΩ at <30C.
Coil Power: Holding closed: 0.6W (typical), Closing: 2.5W for 25ms (typical)
Low Current Relay Specifications –
Max Voltage: Between any two connections: 1.5KVdc/1KVrms. Any connection to ground: 1.5KVdc/1KVrms.
Frequency: <500Hz.
Carrying Current: Switching Power: Switching Time: Expected Life: <1mA, Contact Resistance: At terminals, <50% expected life operations (add 0.05Ω for <100% life), <0.15Ω (uncompensated), <0.05Ω (compensated).
Leakage Resistance: Any individual connection to ground: >100GΩ at 10GΩ at 100GΩ at <30C.
Leakage Capacitance: Any individual connection to ground: 15pF (typical). Common connection to ground: 50pF (typical). Between any two connections: 10pF (typical)
Thermal EMF: <100uV.
Coil Power: Holding closed: 0.06W (typical), Closing: 0.25W for 5ms (typical)
General Specifications
Relay Card Capacity: Eight cards
Front input Terminals: 5 inputs terminals
Rear Panel Terminals: 60 terminals
Interfaces:RS232 and VICL (Vitrek Hipot Control) standard, GPIB optional
Nominal Dimensions: 89mmH x 432mmW x 457mmD (3.5” x 17” x 18”)
Nominal Weight: Mainframe only 3.5Kg (8lb) net, 7Kg (16lb) shipping. Add 0.75Kg (1.5lb) per relay card
Storage Environment: -20 to 75C (non-condensing)
Operating Environment: 0 to 50C, <85% RH (non-condensing), Pollution Degree 2
Operating Altitude: 0 to 10000ft ASL
Line Power: 105-265Vrms, 45 to 450Hz, Category II using provided external power module
Ordering & Accessories
Below prices in US$ are for destinations in North America with terms of prepay, net 30 days (OAC) and accepted credit cards. For shipment beyond North America or terms beyond 30 days, please contact the factory for a quotation. If you require rush/expedited shipment please contact Vitrek at (858) 689-2755 or email info@vitrek.com
Pre-Configured Systems
| Thumbnail | Name | Short description | Price | Buy |
|---|---|---|---|---|
 | 964i-8X2MX | Vitrek High Voltage Switching System - Pre-built 964i with 2xHV7-8 (1 White, 1 Black) Cards and a Hipot/Cont Mux Card. Comes with: Interconnect Lead Set (for connection to Vitrek Tester), Chassis Grounding Cable, VICL-2, 8xHVC-MW, 8xHVC-MB, External Power Supply with Power Cord, Operating Manual, Certificate of Quality. | $4,124.00 | |
| 964i-16X2MX | Vitrek 964i High Voltage Switching System - Pre-built 964i with 4xHV7-8 (2 White, 2 Black) Cards and a Hipot/Cont Mux Card. Comes with: Interconnect Lead Set (for connection to Vitrek Tester), Chassis Grounding Cable, VICL-2, 16xHVC-MW, 16xHVC-MB, External Power Supply with Power Cord, Operating Manual, Certificate of Quality. | $5,657.00 | |
| 964i-24X2MX | Vitrek 964i High Voltage Switching System - Pre-built 964i with 6xHV7-8 (3 White, 3 Black) Cards and a Hipot/Cont Mux Card. Comes with: Interconnect Lead Set (for connection to Vitrek Tester), Chassis Grounding Cable, VICL-2, 24xHVC-MW, 24xHVC-MB, External Power Supply with Power Cord, Operating Manual, Certificate of Quality. | $7,190.00 | |
Custom Configured Systems
| Thumbnail | Name | Short description | Price | Buy |
|---|---|---|---|---|
 | 964i | Hipot High Voltage Switching System Mainframe (No cards included). Comes with: Interconnect Lead Set (for connection to Vitrek Tester), Chassis Grounding Cable, VICL-2, External Power Supply with Power Cord, Operating Manual, Certificate of Quality. | $2,589.00 | |
 | LV3-MX2 | 3kV Dual Input (HV/Cont) Single Output (+) Bus. | $292.00 | |
| HV7-MX2 | 7kV Dual Input (HV/Cont) Single Output (+) Bus. | $485.00 | |
| LV3-8R | 3kV Single Input Bus 8 Output Card with Red Banana Jack Terminals. Comes with: 8xRed Male Sheathed Banana Connectors. | $564.00 | |
| LV3-8B | 3kV Single Input Bus 8 Output Card with Black Banana Jack Terminals. Comes with: 8xBlack Male Sheathed Banana Connectors. | $564.00 | |
| LV3-8S | 3kV Two Single Input Bus 4 Output Card with Black and Red Banana Jack Terminals.Comes with: 4xRed Male Sheathed Banana Connectors and 4xBlack Male Sheathed Banana Connectors. | $601.00 | |
| HV10-MX2 | 10kV Dual Input (HV/Cont) Single Output (+) Bus. | $607.00 | |
| HC-4B | 4 Channel 30A Source & Sense Relay Card, Black. | $668.00 | |
| HC-4R | 4 Channel 30A Source & Sense Relay Card, Red. | $668.00 | |
| HV15-MX2 | 15kV Dual Input (HV/Cont) Single Output (+) Bus. | $728.00 | |
| HC-7B | 4 Channel 70A Source & Sense Relay Card, Black. | $849.00 | |
| HC-7R | 4 Channel 70A Source & Sense Relay Card, Red. | $849.00 | |
| HV7-8W | 7kV Single Input Bus 8 Output Card with White HV Terminals. Comes with: 8xHVC-MW. | $971.00 | |
| HV7-8B | 7kV Single Input Bus 8 Output Card with Black HV Terminals. Comes with: 8xHVC-MB. | $971.00 | |
| HV7-8S | 7kV Dual Single Input Bus 4 Output Card with Black and White HV Terminals. Comes with: 4xHVC-MW and 4xHVC-MB. | $1,032.00 | |
| HV10-8W | 10kV Single Input Bus 8 Output Card with White HV Terminals. Comes with: 8xHVC-MW. | $1,213.00 | |
| HV10-8B | 10kV Single Input Bus 8 Output Card with Black HV Terminals. Comes with: 8xHVC-MB. | $1,213.00 | |
| HV10-8S | 10kV Dual Single Input Bus 4 Output Card with Black and White HV Terminals. Comes with: 4xHVC-MW and 4xHVC-MB. | $1,273.00 | |
| HV15-8W | 15kV Single Input Bus 8 Output Card with White HV Terminals. Comes with: 8xHVC-MW. | $1,456.00 | |
| HV15-8B | 15kV Single Input Bus 8 Output Card with Black HV Terminals. Comes with: 8xHVC-MB. | $1,456.00 | |
| HV15-8S | 15kV Dual Single Input Bus 4 Output Card with Black and White HV Terminals. Comes with: 4xHVC-MW and 4xHVC-MB. | $1,516.00 | |
964i High Voltage Switching System Accessories
| Thumbnail | Name | Short description | Price | Buy |
|---|---|---|---|---|
 | HVW-20 | Bulk 20kV Rated 18 AWG Test Lead Wire, price per foot. | $4.00 | |
| HVW-50 | Bulk 50kV Rated 22 AWG Test Lead Wire, price per foot. | $13.00 | |
 | HVC-MW | Male HV Mating Connector, White. | $15.00 | |
| HVC-MB | Male HV Mating Connector, Black. | $15.00 | |
 | HVC-FW | Female HV Panel Mount Connector, White. | $17.00 | |
| HVC-FB | Female HV Panel Mount Connector, Black. | $17.00 | |
 | VICL-2 | Replacement Vitrek Hipot Communication Cable. 7ft | $30.00 | |
 | TL-HVW | 20kV Rated 18 AWG Test Lead 4ft, MVC-MW to Alligator Clip. | $34.00 | |
| TL-HVB | 20kV Rated 18 AWG Test Lead 4ft, MVC-MB to Alligator Clip. | $34.00 | |
 | RS-2 | Female to Female Null Modem RS232 (Serial) Cable 6ft | $54.00 | |
 | PB-47 | This replacement test lead kit includes a 20KV rated direct input HV lest lead, a common input lead (both 4 ft length, terminated in alligator clips) and a 6 ft length chassis grounding lead. | $79.00 | |
 | RM-1 | Rack Mount Kit | $91.00 | |
 | USB-2 | USB A to RS232 (Serial) Adapter Cable (Requires RS-2) | $95.00 | |
 | GP-1 | 1 Meter Shielded GPIB (IEE-488) Cable | $116.00 | |
 | GP-964 | GPIB Interface Option for the 964i. | $601.00 | |
| HV10-8S | 10kV Dual Single Input Bus 4 Output Card with Black and White HV Terminals. Comes with: 4xHVC-MW and 4xHVC-MB. | $1,273.00 | |
| 598-8012 | TEST LEAD ASEM, #18AWG WHT 48/HVC-MW/HVC-MW | $50.00 | |
Rentals
The 964i High Voltage Switching System and accessories are available for rent. Please contact the factory for a rental quotation on the items and period of time you desire. Vitrek offers a generous rental allowance for rentals that are converted to a purchase and rentals of 12 months come with a 10% buyout.
964i High Voltage Switching System Downloads
*At the end of your FREE 45 day trial of QT Enterprise software, you must purchase a Software License Key for the appropriate products the software is being used with. See ordering information or contact Vitrek for details at info@vitrek.com (858) 689-2755.