Enabling Intelligent, Automation-Ready Electrical Safety Testing in Modern Production
Application Note: Enabling Intelligent, Automation-Ready Electrical Safety Testing in Modern Production Introduction As manufacturing environments evolve toward Industry 4.0, electrical safety testing can no longer operate as a standalone, manual process. Modern production lines demand seamless automation integration, high throughput, traceable data, and uncompromised measurement integrity. Hipot testing—critical for verifying insulation strength and operator safety—must now function as a synchronized element within fully connected manufacturing ecosystems. The Vitrek 95X Series Hipot Testers and Vitrek V7X Series Hipot Testers are engineered specifically for this environment. With programmable sequencing, rapid execution speeds, and native automation interfaces, these platforms transform traditional [...]
Piezoelectric Signal Conditioning with MTI Charge Amplifiers: From Portable 55CA/41CA to Rack-Mount CA1800 Solutions
Piezoelectric sensors deliver critical data for turbine balancing, structural health monitoring, and vibration analysis, only when paired with proper signal conditioning. Extracting clean, phase-accurate signals in environments with electromagnetic interference, temperature shifts, and cable effects remains a persistent challenge. Signal conditioning bridges the gap between the sensor and the measurement system. MTI Instruments offers a comprehensive portfolio of charge amplifiers designed to address the challenges of piezoelectric signal conditioning challenges across diverse applications. From the portable 55CA and 41CA units engineered for field turbine balancing to the multi-channel CA1800 rack-mount system for laboratory testing, MTI's line-up provides scalable solutions for [...]
Accelerometer Signal Conditioning: From Charge to Voltage Conversion Explained
A piezoelectric accelerometer generates a tiny electrical charge when it vibrates. That charge, measured in picocoulombs, contains valuable information about machinery health, structural integrity, or performance characteristics. But here’s the problem: you can’t measure it reliably without proper signal conditioning. One of the fundamental challenges lies in the nature of the signal itself: high-impedance charge outputs generated by piezoelectric sensors versus the low-impedance voltage signals required by data acquisition systems and analyzers. Without proper signal conditioning, even the most accurate accelerometer can produce distorted, noisy, or unstable results. This creates a challenge for engineers working with vibration measurement systems. In [...]
End of Life/Support
End of Life/Support This is a notice for owners of older versions of PBS products. Read below for more details. Valued PBS customers and partners: MTI Instruments prides itself on providing consistent, quality experiences for our customers. We recognize the importance of having products you can rely on to perform required functions consistently and accurately. As with any aging system, components become obsolete, parts become subject to wear and tear, software becomes vulnerable to cybersecurity risks, and older operating systems are incompatible with current operating environments. To that end, starting on August 1st, 2021, we [...]
MRO NBAA 2022 Show Page
Two New Product Introductions at MRO Americas and NBAA Maintenance Conference Redefining a premier product family to improve jet turbine vibration analysis and balancing Join us at the MRO Americas show in Dallas, TX on April 26-28, or the NBAA Maintenance Conference in San Antonio, TX on May 3-5 to experience the MTI PBS family of products and see how our two new products can help your company with: Expanded functionality Improved usability focused on ease of learning and ease of use Faster performance Greater portability Better [...]
Radio Astronomy Measurements Using a GaGe RazorMax Digitizer
Radio Astronomy Measurements Using a GaGe RazorMax Digitizer Introduction Radio astronomy relies on highly sensitive measurements of weak electromagnetic emissions originating from cosmic sources, including galactic hydrogen clouds, star-forming regions, pulsars, and the Cosmic Microwave Background (CMB). These emissions typically fall below 10 GHz, spanning the radio-frequency (RF) and microwave bands. In many cosmological studies—particularly those investigating early-universe star formation—signals of interest are concentrated well below 300 MHz. In the application described here, a customer is monitoring astronomical RF emissions centered near 100 MHz, originating from extremely distant sources. At [...]
Hipot Tester Promotion: Order a Vitrek Hipot Tester & Receive a Free TL-115X!
V7X & 95X Hipot Testers Engineered for Accuracy — Built in America TL-115X NEMA 5 POWER SOCKET TEST ADAPTER LEAD SET TL-115x Test Adapter Lead Sets are compact accessories designed for seamless use with Vitrek’s hipot electrical safety testers and are available in two configurations to match different testing needs. The TL-115-1 provides a standard 115 V NEMA 5-15 power-socket interface for efficient dielectric (hipot) testing of corded devices, while the TL-115-2 adds integrated ground bond test capability, allowing both tests to be performed using a single adapter set. The TL-115-3 [...]
Testing Energy-Efficient Washing Machines with the PA900 Power Analyzer
Application Note: Testing Energy-Efficient Washing Machines with the PA900 Power Analyzer Introduction Today’s consumers demand home appliances that use less energy and water. Washing machines are no exception. Manufacturers must meet strict energy labeling standards and provide proof that their products are truly efficient. This means accurate, repeatable measurements of electrical power and energy use throughout a full wash cycle are essential. The Vitrek PA900 Power Analyzer is an ideal tool for this task. Testing Challenges Testing a washing machine for energy efficiency isn’t as simple as reading its average power draw. Wash cycles can last over an [...]
DEMO30 – Request a FREE GaGE Product Demo!
Request a FREE Product Demonstration from our world-wide staff of sales and engineering experts! GaGe by Vitrek 900 N. State Street Lockport, IL 60441 Phone: (815) 838-0005 Fax: (815) 838-4424 sales-gage@vitrek.com
Ultra-Low Standby Power Testing Made Simple with Vitrek Power Analyzers and EN50564:2011
Application Note: Ultra-Low Standby Power Testing Made Simple with Vitrek Power Analyzers and EN50564:2011 Introduction Electronic devices sold in energy-conscious markets must meet strict standby and off-mode power limits as defined by standards like IEC62301 and EN50564:2011. This application note shows how Vitrek’s PA920 Series Precision Power Analyzers deliver accurate and repeatable measurements — often in the milliwatt range — fully aligned with EN50564:2011. The PA920 provides superior low-current measurement range, high-resolution digitizing, and configurable triggering, making it ideal for capturing stable and unstable (mode-switching) standby loads with confidence. Measurement Challenges & EN50564 Requirements The Vitrek PA920 precision [...]







