Pipeline Testing
Pipeline Testing Customer Case The customer wants to test pipelines for corrosion and cracks. They intend to use a small robot which they can send into the pipeline. This robot's purpose is to test the pipe by ultrasound and magnetic field for cracks, corrosion and other damage. The customer is using 2 different types of transducers, one for ultrasound and one for the magnetic field. They are sending a pulse with a magnetic field generator, capturing the received signal, rotating the transducer 1/2 degree and then sending another pulse and capturing signal again. After a complete 360 degree rotation, [...]
Capacitance Sensors Facilitate 3D IC Construction
Capacitance Sensors Facilitate 3D IC Construction Semiconductor, Research & Development 3D IC Construction Distance, Positioning, Displacement Description [Application Note 70518] To boost device performance, today's semiconductor and microelectronics manufacturers are building three-dimensional integrated circuits featuring vertically-stacked silicon wafers and dies. The rationale is simple. Exploiting the Z-axis avoids the power and footprint penalties associated with two-dimensional processes. Implementing the rationale, however, is not so simple. Going vertical requires coplanar surfaces to make contact with all pins, pads, and pillars. Problem Typically, manufacturers measure the angle and gap between two planes [...]
Plasma Coating of Airplane Parts
Plasma Coating of Airplane Parts Customer Case The customer produces plasma coating for airplane parts. They need to count the number of plasma particles on these parts so that they can adjust the plasma torch to be less or more powerful in order to obtain the required thickness of plasma coating. Using a particle detector, they are able to measure temperature, speed and quantity of particles. These parameters are used as feedback to control the plasma coating process. GaGe Case Solution The customer requires a scope card that has both high-resolution and a fast sampling rate. At the time [...]
Adding a Digital Panel Meter to MTI Analog Output Products
Adding a Digital Panel Meter to MTI Analog Output Products Consumer Electronics Electronics Parts Profiling Thickness Description Some MTI Products with Analog outputs, Accumeasure 9000 and Microtrak 3 laser  How To Use Digital Displays with Analog Outputs MTI Microtrak 3 Lasers and some of our Accumeasure amplifiers such as the Accumeasure 9000 only have analog outputs. If you wish to add a digital display, then the Lascar Panel pilot © makes a nice cost effective (~ $110) addition - Fig 1. These Digital panel meters have both 1 & [...]
Gas Turbine Monitoring
Gas Turbine Monitoring Customer Case A customer who designs and develops turbo-machinery uses automated data-acquisition and reduction routines. The complete system can sequentially scan up to 144 pressures, 40 electrical signals, and 50 temperatures. It can also acquire and analyze dynamic pressure/vibration signals as well as the scanned steady-state data. They do precise pneumatic traversing for high-performance radial-flow stages. Using a computer-controlled data-acquisition system, the detailed internal pressures and temperatures can be acquired and processed. Laboratory data files are generated, which can be directly used to process the impeller-cover static pressure data. The data can also be automatically processed [...]
Thickness Gauge Measurement With Conductive Wafers and Thin Films
Thickness Gauge Measurement With Conductive Wafers and Thin Films Consumer Electronics Electronics Parts Profiling Thickness Description Using MTI's capacitive thickness gauge Proforma 300i with conductive wafers and thin films G = (a+b+t1+t2 ) Where G is the fixed gap between two probes When making the thickness measurement t2 can appear as t2 (film thickness) when it is a conductor, or 0 thickness when t2 is just air. So t2 will vary between the actual film thickness t2 if it's a conductor all the way down to 0 thickness if the [...]
Avionics Bus Monitoring
Avionics Bus Monitoring Customer Case The requirement is to monitor anomalies on an avionics bus that controls systems aboard spacecrafts. The customer will know typical rise times, and therefore, will look for anomalous high-voltage pulses that may occur due to sunspots or cosmic rays. An A/D card with at least 12-bits of vertical resolution is required to capture anomalous glitches for characterization. The required sampling speed is 50 KHz, on two simultaneous channels that monitor two bus lines. The input signal bandwidth is typically 4 KHz. The customer would like to write his own data acquisition application programs in [...]
Measuring Piezoelectric Properties with Fiber Optics
Measuring Piezoelectric Properties with Fiber Optics Research & Development Piezoceramic, 1-3 Pzt / Polymer Composite And Pvdf Film Amplitude Description Figure 4: Fiber Optic MTI 2100 Fotonic Sensor Introduction Researchers from the University of Arizona used the MTI-2000 Fotonic Sensor to measure the indirect piezoelectric properties (d33) and strain of bulk ferroelectric and thin film samples. The team then correlated these results with data acquired from direct piezoelectric effect measurement. By comparing data sets, the researchers concluded that the MTI-2000 provides a useful optical technique for measuring the [...]
Semiconductor Wafer Lapping and Displacement Measurement
Introduction This application note explains how MTI's Accumeasure technology was used with a lapping machine to measure displacement (wafer material removal) and determine the new semiconductor wafer thickness. Changes in electrical capacitance (displacement) were measured and then directly converted into a 24-bit digital reading to obtain precise digital thickness measurements. During lapping, a wafer of known start thickness is placed on a rotary lapping table. The backside of the wafer faces downward and toward a lapping surface that rotates and removes unwanted material. The amount of material that is removed varies by device type, and the entire semiconductor [...]
Industrial
Industrial The following example case studies demonstrate how GaGe products and services have been successfully applied in various data acquisition industrial applications. We encourage you to contact us and discuss your application in more detail with our engineering team. GaGe can provide tailored custom hardware and software solutions to meet specific application requirements. Industrial Avionics Bus Monitoring Gas Turbine Monitoring Plasma Coating of Airplane Parts Monitoring Critical Variables Nuclear Reactor Cooling Liquid Flow Measurements Pulsed Electric Field Food Processing Galvannealing Phosphor Thermometry Airborne Communications Signal Monitoring Non-Destructive Testing (NDT) NDT for Steel Manufacturing NDT of [...]