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App Notes

Cable & Wire Troubleshooting Made Easy-Using the MTI 1510 Precision Signal Generator

Cable & Wire Troubleshooting Made Easy Using MTI Instruments 1510A Precision Signal/Function Generator Cable & Wire troubleshooting is important to identify and resolve problems with electrical or data transmission systems. Without proper troubleshooting, systems can fail, causing a range of issues including downtime, lost productivity and safety hazards. MTI Instruments 1510A is ideal for troubleshooting in the instrumentation room, factory floor, flight-line or laboratory. 1510A Key Benefits The 1510A is a portable signal source used for calibrating electronic equipment and machinery monitoring systems. Its portability and ruggedness make it ideal for use in the instrumentation room, [...]

led substrate sapphire thickness

N/A led substrate sapphire thickness Displacement Remember that old acronym, GIGO?  Garbage in garbage out, it can apply to raw materials as well as programming. Sapphire wafers need to be of a certain quality to ensure maximum yield. EXCESSIVE TTV, BOW, AND WARP LEAD TO PREMATURE LED FAILURE LED MANUFACTURERS NEED TO INSPECT INCOMING WAFERS. WAFER PRODUCERS ALSO NEED TO CHECK AND CONTROL TTV, BOW AND WARP. The market for sapphire wafers, driven by the growth in LED manufacturing, is booming. While the price has come down significantly since 2011, the size of the wafers [...]

Arbitrary Ultrasonic Generator

Arbitrary Ultrasonic Generator Customer Case Ultrasonic generation pulses must be varied to accommodate different types of ultrasonic transducers. General-purpose highly damped contact transducers are usually excited by a wideband, spike-like pulse that is provided by many common pulser/receiver units. Lightly damped transducers, used for example in high power generation, require a narrowband tone-burst excitation from a separate generator unit. Sometimes, even the same transducer will be excited differently, for instance, to study the dispersion of a material's ultrasonic attenuation or to characterize ultrasonic transducers. In order to construct a flexible ultrasonic generation unit, engineers have excited transducers with a [...]

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Dynamic Measurement of Armature Gaps

Introduction In large motors and generators, the air gap needed to separate the revolving rotor from the stator should be as small as possible. This reduces the magnetizing power requirement which needs to be large enough to prevent contact between the two, despite manufacturing tolerances on their dimensions or movement resulting from mechanical deflection or looseness in supporting bearings. The gap should also be uniform; a non-uniform gap causes increased noise and vibration. Since large generators and motors are usually quite expensive, it's advisable to monitor the gap to prevent catastrophic failure should the rotor or stator expand due to [...]

By |July 21st, 2023|Categories: Application Notes-MTI, Brand-MTI, Industry, Industry-Manufacturing, Z-REPUB, z1|0 Comments

Closed Loop, Non-woven Conductive Film Thickness Measurement and Control Solution

Closed Loop, Non-woven Conductive Film Thickness Measurement and Control Solution Animation showing a system setup used to measure the thickness of thin conductive films such as electric vehicle (EV) battery electrodes. Description Learn how to measure EV battery plate thickness with MTI's Digital Accumeasure, a high-precision capacitance measurement system with nanometer accuracy and stability. Problem Lithium battery plates for electric vehicles consist of lithium ion compounds applied to either a copper plate substrate (cathode plate) or an aluminum substrate (anode plate). The plates are approximately 100-200 um thick ( .004 [...]

Pipeline Testing

Pipeline Testing Customer Case The customer wants to test pipelines for corrosion and cracks. They intend to use a small robot which they can send into the pipeline. This robot's purpose is to test the pipe by ultrasound and magnetic field for cracks, corrosion and other damage. The customer is using 2 different types of transducers, one for ultrasound and one for the magnetic field. They are sending a pulse with a magnetic field generator, capturing the received signal, rotating the transducer 1/2 degree and then sending another pulse and capturing signal again. After a complete 360 degree rotation, [...]

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Plasma Coating of Airplane Parts

Plasma Coating of Airplane Parts Customer Case The customer produces plasma coating for airplane parts. They need to count the number of plasma particles on these parts so that they can adjust the plasma torch to be less or more powerful in order to obtain the required thickness of plasma coating. Using a particle detector, they are able to measure temperature, speed and quantity of particles. These parameters are used as feedback to control the plasma coating process. GaGe Case Solution The customer requires a scope card that has both high-resolution and a fast sampling rate. At the time [...]

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Vibration and Balancing Systems: The Spectrum Plot

Vibration and Balancing Systems: The Spectrum Plot Aviation / Aerospace Engine Balancing Vibration Description The Spectrum Plot: Types of Aircraft Vibration One of the least understood features of the PBS series of vibration analyzers is the spectrum function. The spectrum functionality is a more difficult function to understand, but once mastered, technicians can quickly develop an extremely in-depth understanding on what is going on in an engine during a test. Figure 1, below, shows a basic spectrum from the PBS system. On the x-axis is frequency, measured in Hz (per second). [...]

By |July 21st, 2023|Categories: Application Notes-MTI, Applications, Brand-MTI, Industry-Aerospace, Z-REPUB, z1|Tags: |0 Comments

Thickness Information of Composite Materials

Thickness Information of Composite Materials Industrial Thickness Information Of Composite Materials Thickness Description Introduction: Composite materials consist of two or more materials which include a substrate or base material such as paper, cotton cloth, or glass cloth along with a resin or adhesive such as epoxy, melamine, or silicone. To make a thermoset laminate, the base material is coated with the adhesive so that layers of material can be pressed under heat and pressure into sheet form. The Problem: Composite material thickness needed to be verified prior to forming or [...]

Gas Turbine Monitoring

Gas Turbine Monitoring Customer Case A customer who designs and develops turbo-machinery uses automated data-acquisition and reduction routines. The complete system can sequentially scan up to 144 pressures, 40 electrical signals, and 50 temperatures. It can also acquire and analyze dynamic pressure/vibration signals as well as the scanned steady-state data. They do precise pneumatic traversing for high-performance radial-flow stages. Using a computer-controlled data-acquisition system, the detailed internal pressures and temperatures can be acquired and processed. Laboratory data files are generated, which can be directly used to process the impeller-cover static pressure data. The data can also be automatically processed [...]

By |March 13th, 2023|Comments Off on Gas Turbine Monitoring
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