Industrial
Industrial The following example case studies demonstrate how GaGe products and services have been successfully applied in various data acquisition industrial applications. We encourage you to contact us and discuss your application in more detail with our engineering team. GaGe can provide tailored custom hardware and software solutions to meet specific application requirements. Industrial Avionics Bus Monitoring Gas Turbine Monitoring Plasma Coating of Airplane Parts Monitoring Critical Variables Nuclear Reactor Cooling Liquid Flow Measurements Pulsed Electric Field Food Processing Galvannealing Phosphor Thermometry Airborne Communications Signal Monitoring Non-Destructive Testing (NDT) NDT for Steel Manufacturing NDT of [...]
Ideal Charge Amplifier for Piezoelectric Sensor
Ideal Charge Amplifier for Piezoelectric Sensor Aviation (Turbine Engines), Automotive Research and Development, Industrial Manufacturing Vibration Monitoring: Turbine Engines; Vehicle Testing Pressure Monitoring: Combustion Engines; Pumps, Turbines Amplitude Measurements:  Acceleration, Vibration, Pressure Description Ideal Charge Amplifier for Piezoelectric Sensors Piezoelectric sensors, such as accelerometers for turbine vibration measurement and pressure transducers for combustion dynamics monitoring (CDM), generate a high-impedance charge output. This output requires proper conditioning and amplification before it can be transmitted over system cabling to measurement instrumentation. This is where a charge amplifier for piezoelectric sensors also known [...]
Radar Altimeter
Radar Altimeter Customer Case In this RADAR application the customer has pulses coming in at 1660 Hz. For every pulse they need to capture 500 samples which, at that rate, will amount to 1.7 Megs of data every second. The experiment will be running for at least a few minutes. They would then like to log all the captured data to the PC host memory. The final requirement is for the system to be on the PCI bus. By having the system on the PCI bus, the customer can stream the data directly to the PC's memory, which is [...]
Vibration and Balancing Systems: The Spectrum Plot
The Spectrum Plot: Types of Aircraft Vibration One of the least understood features of the PBS series of vibration analyzers is the spectrum function. The spectrum functionality is a more difficult function to understand, but once mastered, technicians can quickly develop an extremely in-depth understanding on what is going on in an engine during a test. Figure 1, below, shows a basic spectrum from the PBS system. On the x-axis is frequency, measured in Hz (per second). On the y-axis is amplitude, measured in units of velocity, inches per second pk, or IPS pk. Figure 1: Basic Spectrum [...]
Ultra High-Speed Radar
Ultra High-Speed Radar Customer Case This application requires the acquisition of very fast analog signals at relatively slow sample rates for a long period of time. In other words, the input bandwidth requirement is very high (1 GHz), but the sampling rate needs to be no more than 5 or 6 MSPS. The most important requirement is that the acquisition must go on, without any breaks, for many hours. The customer does not need very high dynamic range. In fact, a 4-bit A/D converter will be sufficient. The customer has already identified a 4-bit A/D chip from TRW which [...]
Capacitive vs. Eddy Current Sensors: A Comparison for Non-Contact Measurement
Capacitive vs. Eddy Current Sensors: A Comparison for Non-Contact Measurement Capacitive vs. Eddy Current Sensors: A Comparison for Non-Contact Measurement Manufacturing Ev Battery Production Thickness, Distance This application note from MTI Instruments compares two widely used types of non-contact sensors: eddy current sensors and capacitive sensors. It covers their basic operating principles, provides a quick comparison, and offers guidance for selecting the right sensor for your application. Capacitive Sensors: Operating Principles and Applications Capacitive sensors use electric fields to measure the distance between the sensor face and the target surface. These sensors are particularly effective [...]
Thickness Measurement of Dielectric Materials
Thickness Measurement of Dielectric Materials Manufacturing EV Battery Production Thickness, Distance --- Description --- Introduction Many applications, both in manufacturing and research, require precise material thickness measurements. This becomes especially difficult if the material is moving, is non conductive and/or translucent to clear. The specifics of your application may make accurate measurements difficult; many circumstances prohibit contact measurement, and make laser measurements difficult or impossible, for example with thin clear materials such as glass, sapphire, plastic . In cases such as these, capacitance measurement provides a highly accurate and cost-effective solution. [...]
Radar Rackmount System for Large Record Lengths
Radar Rackmount System for Large Record Lengths Customer Case The customer needs to acquire data from his radar system at a sampling rate of 1.5 MSPS for two channels (I & Q). At the moment, this data must be acquired for at least 10 seconds, but the record length may increase by almost 100 times in the future. This equipment needs to be installed in a rackmounted environment, so the host computer must have rackmount capability. An integrated monitor is also important as it eliminates the need to purchase a rack-mounted monitor. Keyboard and mouse must also be rackmountable. [...]
Foam Density Measurement: Capacitance Sensors vs. Nuclear Gauges
Foam Density Measurement: Capacitance Sensors vs. Nuclear Gauges Foam Density Measurement Manufacturing EV Battery Production Thickness, Distance This application note from MTI Instruments compares two technologies for measuring foam density: capacitance sensors and nuclear gauges. It examines the basic operating principles of each technology and explains why capacitance measurement is recommended for in-line measurement during foam manufacturing. Capacitance Sensors Capacitive probes are non-contact devices that use electric fields to measure foam density. In combination with a thickness value, a density measurement may be calculated. These probes consist of a capacitance [...]
Interfacing to Offset IF Radar Altimeter
Interfacing to Offset IF Radar Altimeter Customer Case The customer is using an offset IF radar to map forest terrain density. The equipment will be mounted in an aircraft, which will also be carrying a Global Positioning System (GPS) for reference. The plane will fly at an altitude of 10,000 feet. A 512 ns radar pulse will be sent out and a return pulse will be received about 20 uS later, from which 10,000 samples will be acquired. After the pulse is received, there will be a relatively long re-arm time of about 250 to 300 uS for the [...]