Application Note: Replace Three Legacy Systems with One: Modernizing Aerospace/Defense Test Cells with PBS eXpress GalleryApplication Note: Replace Three Legacy Systems with One: Modernizing Aerospace/Defense Test Cells with PBS eXpress
Application Notes-MTI, Brand-MTI, Industry-Aerospace, New & Press Releases, News-Industry, News-MTI, Whitepapers-MTI
Application Note: Replace Three Legacy Systems with One: Modernizing Aerospace/Defense Test Cells with PBS eXpress
Introduction Many military/defense and commercial aerospace test cells still rely on aging analog instruments that, while functional, introduces risk through calibration challenges, legacy components, and lack of digital data access. As testing demands evolve, the industry is moving toward compact, digital platforms that simplify workflows and improve data usability. A Vitrek customer faced this challenge across multiple engine test cells. Their solution: replace two legacy systems with a single PBS eXpress R+, enabling faster setup, digital data acquisition, and automated reporting. The Challenge The customer’s test cells were built around a mix of aging instrumentation, including TrigTek tracking filters, [...]
Application Note: Accessing Digital Engine Data for Multi-Platform Aircraft Balancing with MTI PBS Systems GalleryApplication Note: Accessing Digital Engine Data for Multi-Platform Aircraft Balancing with MTI PBS Systems
Application Notes-MTI, Brand-MTI, Industry-Aerospace, New & Press Releases, News-Industry, News-MTI, Whitepapers-MTI
Application Note: Accessing Digital Engine Data for Multi-Platform Aircraft Balancing with MTI PBS Systems
Introduction Modern aircraft engines are no longer dependent solely on discrete analog sensors for critical performance data. Increasingly, vibration amplitudes, phase information, and engine speed are transmitted digitally through aircraft data buses such as ARINC 429 and ARINC 664 Part 7 (AFDX). Yet in many MRO environments, balancing systems continue to rely on accelerometers and tachometer pickups—introducing additional setup time, cabling complexity, and potential variability in measurements. This disconnect between available digital data and traditional measurement approaches creates inefficiencies, particularly for facilities servicing multiple aircraft platforms. For organizations supporting a diverse fleet, the opportunity is clear: leverage the aircraft’s [...]
Portable Engine Balancing: Solving the Small Jet MRO Capacity Crunch
Introduction As the business and regional aviation sector continues its rapid growth, maintenance, repair, and overhaul (MRO) providers are struggling to keep up with demand. Portable engine-balancing technology allows maintenance teams—even less experienced staff—to perform precise vibration assessment and rapid, oneshot balancing onsite. Business Jet Fleet Growth Outpaces MRO Infrastructure The business aviation market has experienced unprecedented growth in recent years, with an increasing number of companies and private owners investing in small business jets for both personal and corporate travel. Increases in fractional ownership models and charter services are also helping drive growth. According to recent industry reports, [...]
Enabling Intelligent, Automation-Ready Electrical Safety Testing in Modern Production GalleryEnabling Intelligent, Automation-Ready Electrical Safety Testing in Modern Production
Application Notes-Vitrek, Brand-Vitrek, Industry-Compliance Testing, Industry-Electronics, Industry-Manufacturing, Industry-Measurement Applications, Whitepapers-Vitrek
Enabling Intelligent, Automation-Ready Electrical Safety Testing in Modern Production
Application Note: Enabling Intelligent, Automation-Ready Electrical Safety Testing in Modern Production Introduction As manufacturing environments evolve toward Industry 4.0, electrical safety testing can no longer operate as a standalone, manual process. Modern production lines demand seamless automation integration, high throughput, traceable data, and uncompromised measurement integrity. Hipot testing—critical for verifying insulation strength and operator safety—must now function as a synchronized element within fully connected manufacturing ecosystems. The Vitrek 95X Series Hipot Testers and Vitrek V7X Series Hipot Testers are engineered specifically for this environment. With programmable sequencing, rapid execution speeds, and native automation interfaces, these platforms transform traditional [...]
Testing Energy-Efficient Washing Machines with the PA900 Power Analyzer GalleryTesting Energy-Efficient Washing Machines with the PA900 Power Analyzer
Application Notes-Vitrek, Brand-Vitrek, Industry-Compliance Testing, Industry-Electronics, Industry-Manufacturing, Industry-Measurement Applications, Whitepapers-Vitrek
Testing Energy-Efficient Washing Machines with the PA900 Power Analyzer
Application Note: Testing Energy-Efficient Washing Machines with the PA900 Power Analyzer Introduction Today’s consumers demand home appliances that use less energy and water. Washing machines are no exception. Manufacturers must meet strict energy labeling standards and provide proof that their products are truly efficient. This means accurate, repeatable measurements of electrical power and energy use throughout a full wash cycle are essential. The Vitrek PA900 Power Analyzer is an ideal tool for this task. Testing Challenges Testing a washing machine for energy efficiency isn’t as simple as reading its average power draw. Wash cycles can last over an [...]
Capacitance Sensors Track Brake Rotor Thickness Variation
[Application Note 51018] Today’s cars and trucks offer unprecedented fuel efficiencies and handling characteristics – thanks, in part, to vehicle lightweighting. Applied to all vehicle components, lightweighting lowers stress and strain to improve mileage and boost overall performance. In keeping with this trend, today’s brake rotors are thinner and lighter than those of just a few years ago. In addition, many feature cooling vents to further improve performance. These changes, however, reduce available braking surface, forcing automotive engineers to consider alternative materials and designs. Problem Because the extreme temperatures and forces generated during braking can easily lead to rotor [...]
LED SUBSTRATE THICKNESS
Industry Semiconductor Applications Photolithography Using Capacitance Sensors Measurement Type Positioning Description Remember that old acronym, GIGO? Garbage in garbage out, it can apply to raw materials as well as programming. Sapphire wafers need to be of a certain quality to ensure maximum yield. Excessive TTV, Bow, and Warp lead to premature LED failure. LED manufacturers need to inspect incoming wafers. Wafer producers also need to check and control TTV, Bow and Warp. The market for sapphire wafers, driven by the growth in LED manufacturing, is booming. While the price [...]
Ultra-Low Standby Power Testing Made Simple with Vitrek Power Analyzers and EN50564:2011 GalleryUltra-Low Standby Power Testing Made Simple with Vitrek Power Analyzers and EN50564:2011
Application Notes-Vitrek, Brand-Vitrek, Industry-Compliance Testing, Industry-Electronics, Industry-Manufacturing, Industry-Measurement Applications, Whitepapers-Vitrek
Ultra-Low Standby Power Testing Made Simple with Vitrek Power Analyzers and EN50564:2011
Application Note: Ultra-Low Standby Power Testing Made Simple with Vitrek Power Analyzers and EN50564:2011 Introduction Electronic devices sold in energy-conscious markets must meet strict standby and off-mode power limits as defined by standards like IEC62301 and EN50564:2011. This application note shows how Vitrek’s PA920 Series Precision Power Analyzers deliver accurate and repeatable measurements — often in the milliwatt range — fully aligned with EN50564:2011. The PA920 provides superior low-current measurement range, high-resolution digitizing, and configurable triggering, making it ideal for capturing stable and unstable (mode-switching) standby loads with confidence. Measurement Challenges & EN50564 Requirements The Vitrek PA920 precision [...]
PIEZO STAGE POSITIONING
Industry Consumer Electronics Applications Piezo Stage Measurement Type Positioning Description Positioning stages using piezoelectric stack actuators (PEA) have very high resolution. However, it is difficult to achieve precise dynamic motion tracking using traditional linear controllers such as PID due to the inherent hysteresis nonlinearity of piezoelectric materials and the phase lag associated with such controllers. Capacitance Sensors are ideal for measuring the actual piezo stage position and correcting for the inherent nonlinearity through closed loop feedback. They have the stability, bandwidth and high resolution needed to do the job. [...]
WAFER QA/QC AFTER SLICING AND POLISHING
Industry Semiconductor Applications Wafer Qa/Qc After Slicing And Polishing Measurement Type Surface Description When wafers are sliced up with wire saws, they are measured to make sure they are within the specified thickness, with minimal bow, warp, and TTV. After initial measurement, they are sorted and sent for polishing. Since polishing removes material and smoothes out the rough surfaces they need to be measured again to ensure they meet thickness guidelines and quality standards. Solution: MTI Instruments manufactures multiple systems to perform thickness measurements. From semi automated Proforma 300SA to manual wafer [...]