Case-In-Point: Step Height Measurement (Thickness) of Copper Foil or EV Battery Film on a Roller Rig
Step Height Measurement (Thickness) of Copper Foil or EV Battery Film on a Roller Rig Leverage MTI Instruments’ digital Accumeasure system to measure the thickness of the material used as anode and cathode plates in rechargeable Li-Ion battery cells Many roll-to-roll finishing processes typically use a calender, or series of hard pressure rollers, to deliver smooth, high-quality products of plastic, textile, or paper (Fig 1). Ensuring a consistent material thickness, however, depends on the ability to monitor, and maintain, a precise gap between rollers. This application note describes a quick and easy means for roller gap measurement. Introduction [...]
Google Scholar
Visit and View "GaGe Digitizer" on Google Scholar Visit and View "GaGe Applied Technologies" on Google Scholar Google Scholar is a dedicated search site for scholarly literature that includes academic research papers, technical articles, patents, and more. Use the above links to review results of all articles in which GaGe products and services have been cited for various applications in fields such as: Wideband Signal Analysis RADAR Design and Test Signals Intelligence (SIGINT) Ultrasonic Non-Destructive Testing (NDT) LIDAR Systems Communications Optical Coherence Tomography (OCT) Mass Spectroscopy Ultrasound Imaging Time of Flight (TOF) Life Sciences [...]
WAFER MEASUREMENT – UNGROUNDED
Industry Semiconductor Applications Wafer Measurement – Ungrounded Measurement Type Metrology Description MTI Instruments Inc. has developed a thickness measurement device that eliminates the effect of varying target conductivity. Called the Push-Pull probe, it’s a unique version of the AccumeasureTM amplifier series. This special design provides accurate surface information for wafer bow and warp. Bow is the deviation of the center point of the median surface of a free, un-clamped wafer from the median surface to the reference plane. Where, the reference plane is defined by three corners of equilateral triangle. This [...]
PHOTOLITHOGRAPHY USING CAPACITANCE SENSORS
Industry Semiconductor Applications Lithography Optics Position Focus Measurement Type Positioning Description When it comes to photolithography, how accurate are our sensors? Photo by D. Carr and H. Craighead, Cornell - The world’s smallest guitar is 10 micrometers long — about the size of a single cell — with six strings each about 50 nanometers, or 100 atoms, wide. Made by Cornell University researchers from crystalline silicon, it demonstrates a new technology for a new generation of electromechanical devices. Even the world’s smallest guitar’s 2 micron [...]
TESTING CHARGE AMPLIFIER GAIN AND FREQUENCY RESPONSE WITH A SIGNAL GENERATOR
[Application Note 40518] Piezoelectric transducers produce small electrical charges in response to pressure. Their sensitivity, ruggedness, and stability at high temperatures make them an essential building block of many accelerometers and pressure sensors. Applications include turbine vibration measurement (accelerometers) and combustion dynamics monitoring (pressure sensors). Typically, the high-impedance charge output produced by a piezoelectric transducer must be conditioned and amplified before transmission across system cabling to the data acquisition and measurement instrumentation. This conversion is accomplished with a device called a charge amplifier. Problem Over time, a charge amplifier’s signal response can drift. Damage to the charge amplifier or associated [...]
Case-In-Point: High-Accuracy Capacitive Thickness Measurement Optimizes Li-Ion EV Battery Plate Qualities
High-Accuracy Capacitive Thickness Measurement Optimizes Li-Ion EV Battery Plate Qualities EV Battery manufacturers need to measure EV battery plate thickness with a high degree of precision (repeatable <2um accuracy and resolution) to optimize manufacturing efficiencies while maintaining uniform cell capacity and minimizing waste. The MTI Accumeasure System provides an effective means of monitoring plate thickness achieving sub 2um accuracy with high repeatability Introduction The rapidly expanding demand for electric vehicles is driving advances in the production of rechargeable cells that comprise the first stage in the composition of EV battery packs. Individual Li-Ion cells are combined to form [...]
THICKNESS INFORMATION OF COMPOSITE MATERIALS
Composite materials consist of two or more materials which include a substrate or base material such as paper, cotton cloth, or glass cloth along with a resin or adhesive such as epoxy, melamine, or silicone. To make a thermoset laminate, the base material is coated with the adhesive so that layers of material can be pressed under heat and pressure into sheet form. The Problem: Composite material thickness needed to be verified prior to forming or machining. Due to the size of the sheets typical measurement techniques were not suitable. A consistent method to accurately measure the board thickness [...]
MTI App Note: Step Height Measurement (Thickness) of Copper Foil or EV Battery Film on a Roller Rig
Step Height Measurement (Thickness) of Copper Foil or EV Battery Film on a Roller Rig Leverage MTI Instruments' digital Accumeasure system to measure the thickness of the material used as anode and cathode plates in rechargeable Li-Ion battery cells Introduction Figure 1. Simplified structure of a Li-Ion battery cell This white paper describes, in detail, how Non-Contact Measurement systems can be used to measure the thickness of the material used as anode and cathode plates in a rechargeable Li-Ion battery Cell. Figure 1 describes the elements comprising a Li-Ion battery cell. The cathode is comprised of [...]
TIRE TREAD INSPECTION WITH 1D LASER SENSOR
Tire manufacturers wants to satisfy their customers, and protect themselves from liabilities, manufacturers are moving to 100% tire inspection for defects and abnormalities. Defects not only cause potential safety issues but they can also introduce unwanted vibration into the vehicle suspension system. Belts can be overlapped, or not cover the complete tire surface, causing weak or bubbled areas and imbalances. The tread depth can be too shallow, leading to decreased service life. An uneven tire can cause excessive runout and vibration. MTI was approached by a major manufacturer requesting a solution to measure tread depth, runout and blistering. They [...]
Torque Converter
Industry Automotive Applications Torque Converter Measurement Type Surface Description Since minute defects in the torque converter casing wall thickness can result in unacceptable and dangerous torque converter expansion, a precision measurement system was needed to measure the impeller hub displacement and thus the torque converter axial displacement. An AC dynamometer would be required to spin the torque converter at a high rate of speed while a fast response hydraulic system is needed to pressurize the converter to pressures up to 150 psi. MTI’s MicroTrak laser sensor was selected because it offered [...]






