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App Notes

Case-In-Point: High-Accuracy Capacitive Thickness Measurement Optimizes Li-Ion EV Battery Plate Qualities

High-Accuracy Capacitive Thickness Measurement Optimizes Li-Ion EV Battery Plate Qualities EV Battery manufacturers need to measure EV battery plate thickness with a high degree of precision (repeatable <2um accuracy and resolution) to optimize manufacturing efficiencies while maintaining uniform cell capacity and minimizing waste. The MTI Accumeasure System provides an effective means of monitoring plate thickness achieving sub 2um accuracy with high repeatability Introduction The rapidly expanding demand for electric vehicles is driving advances in the production of rechargeable cells that comprise the first stage in the composition of EV battery packs. Individual Li-Ion cells are combined to form [...]

By |October 25th, 2022|Categories: Application Notes-MTI, Brand-MTI, Industry-Automotive, Industry-Battery, Industry-Compliance Testing, Industry-Consumer Products, Industry-Electronics, Industry-Manufacturing, Products-MTI-Capacitance, Z-REPUB, z1|Comments Off on Case-In-Point: High-Accuracy Capacitive Thickness Measurement Optimizes Li-Ion EV Battery Plate Qualities

MTI App Note: Step Height Measurement (Thickness) of Copper Foil or EV Battery Film on a Roller Rig

Step Height Measurement (Thickness) of Copper Foil or EV Battery Film on a Roller Rig Leverage MTI Instruments' digital Accumeasure system to measure the thickness of the material used as anode and cathode plates in rechargeable Li-Ion battery cells Introduction Figure 1. Simplified structure of a Li-Ion battery cell This white paper describes, in detail, how Non-Contact Measurement systems can be used to measure the thickness of the material used as anode and cathode plates in a rechargeable Li-Ion battery Cell. Figure 1 describes the elements comprising a Li-Ion battery cell. The cathode is comprised of [...]

By |October 25th, 2022|Categories: Application Notes-MTI, Brand-MTI, Industry-Consumer Products, Industry-Manufacturing, Products-MTI-Capacitance, z1|Comments Off on MTI App Note: Step Height Measurement (Thickness) of Copper Foil or EV Battery Film on a Roller Rig

Automotive Engine Controller Monitoring

Automotive Engine Controller Monitoring Customer Case The customer is a major electronics manufacturer who wants to find a cost effective replacement to VXI digitizers in testing automotive engine control signals. The requirement is for several ATE stations. Each one will require 4 single-ended channels or 2 "true differential" channels, 4 MHz of input analog bandwidth (mostly single shot) with voltage ranges from 0.05 to 70 volts. The digitizers must have at least 12 bits of vertical resolution, 0.5% accuracy and ½ MegaSample per channel of acquisition memory. The customer would like to operate the station under a controlling LabVIEW [...]

By |March 11th, 2023|Comments Off on Automotive Engine Controller Monitoring

Fiber Optic Automated Measurement System

Fiber Optic Automated Measurement System Customer Case The customer is in the business of developing lasers and LED components for fiber optic data \ telecommunications applications. The requirement is for an automated test system to monitor the pulse characteristics of the laser. The customer will require 3 channels at high vertical resolution due to the fact that some variances in amplitude will be only 1 mV and need to be detected. The goal is to capture 10,000 samples per channel at 50 MegaSamples per second with a 1 KHz to 5 KHz Pulse Repeat Frequency (PRF). The customer would [...]

By |March 11th, 2023|Comments Off on Fiber Optic Automated Measurement System

MTI Application Note: How to Achieve <1um Accuracy When Measuring Roller Gap

How to Achieve <1um Accuracy When Measuring Roller Gap Roller Gap Measurement with MTI Digital Accumeasure Capacitive Probes Many roll-to-roll finishing processes typically use a calender, or series of hard pressure rollers, to deliver smooth, high-quality products of plastic, textile, or paper (Fig 1). Ensuring a consistent material thickness, however, depends on the ability to monitor, and maintain, a precise gap between rollers. This application note describes a quick and easy means for roller gap measurement. Problem How to measure the small gap between rollers to keep track of product thickness. Typically, it’s not possible to [...]

By |September 27th, 2022|Categories: Application Notes-MTI, Brand-MTI, Industry-Compliance Testing, Industry-Consumer Products, Industry-Manufacturing, Industry-Sensors, News-MTI-Metrology, Products-MTI-Capacitance, z1|Comments Off on MTI Application Note: How to Achieve <1um Accuracy When Measuring Roller Gap

GaGe Application Note: Creating a Data Link Signal Integrity Test Platform

Creating a Data Link Signal Integrity Test PlatformThis application note describes how a manufacturer of data links utilizes GaGe Instruments’ PC-basedhigh-speed data acquisition digitizers to perform production-level signal integrity testing. Data Link Device Testing The data link device under test (Figure 1) is characterized by comparing test signals that are input to the link with signals measured at the link output.  Differences between these two test signals indicate a degradation by the link during transmission. The input and output test signals require sampling at 1 GS/s (GigaSample per second) with at least 14-bit vertical resolution. Both signals must [...]

By |September 27th, 2022|Categories: Application Notes-GaGe, Brand-GaGe, Industry-Consumer Products, Industry-Electronics, Products-GaGe-Digitizers, z1|Comments Off on GaGe Application Note: Creating a Data Link Signal Integrity Test Platform

MTI Application Note: Security of Flight Doors Improved Through Use of MTI-2100 Fotonic Sensor

Security of Flight Doors Improved Through Use of MTI-2100 Fotonic Sensor Increased Safety & Reliability for Aircraft Cockpit Doors NTSB safety records point to numerous incidents involving cockpit door locking/unlocking mechanisms, either accidentally opening/closing or not operating fact enough upon command. Learn how one key industry supplier leveraged Fotonic Sensors to increase reliability and safety for their door locking mechanisms. Introduction Figure 1. Example of a typical cockpit door strike NTSB safety records point to numerous incidents involving cockpit door locking/unlocking mechanisms, either accidentally opening/closing or not operating fast enough upon command. In the assembly [...]

By |September 26th, 2022|Categories: Application Notes-MTI, Brand-MTI, Industry-Aerospace, Industry-Government/Military, Products-MTI-Laser/Fiber Optic, z1|Comments Off on MTI Application Note: Security of Flight Doors Improved Through Use of MTI-2100 Fotonic Sensor

Google Scholar

Visit and View "GaGe Digitizer" on Google Scholar Visit and View "GaGe Applied Technologies" on Google Scholar Google Scholar is a dedicated search site for scholarly literature that includes academic research papers, technical articles, patents, and more. Use the above links to review results of all articles in which GaGe products and services have been cited for various applications in fields such as: Wideband Signal Analysis RADAR Design and Test Signals Intelligence (SIGINT) Ultrasonic Non-Destructive Testing (NDT) LIDAR Systems Communications Optical Coherence Tomography (OCT) Mass Spectroscopy Ultrasound Imaging Time of Flight (TOF) Life Sciences [...]

By |March 11th, 2023|Comments Off on Google Scholar

MTI Case-In-Point: Gap Monitor Keeps Wind Turbines Running

Gap Monitor Keeps Wind Turbines Running System helps operators minimize downtime and protect against catastrophic failure Introduction Wind turbine production has been steadily increasing to meet growing demand for renewable energy.  As power outputs and the number of installations climb, maintenance becomes ever more critical. Operators want to minimize downtime and protect against catastrophic failure. The ability to predict when  maintenance will be required can go a long way to ensure these goals are met. Challenge A leading manufacturer of wind turbine power generators approached MTI for critical gap monitoring sensors. Specifically, the company wished to monitor [...]

By |August 27th, 2022|Categories: Application Notes-MTI, Brand-MTI, Industry-Energy, News-MTI-Instrumentation, Products-MTI-Capacitance, z1|Comments Off on MTI Case-In-Point: Gap Monitor Keeps Wind Turbines Running

MTI Application Note: Testing for Connector Failure Due To Vibration or Shock

Testing for Connector Failure Due to Vibration or Shock Mobile Communications Equipment Needs Reliable Connectors That Will Not Disconnect with Shock or Vibration Introduction A large multinational company approached MTI to provide a sensor capable of measuring displacement that also wouldn’t load the target (connector). Shock and vibration testing would span 2-15G and the target connectors were very small. Application MTI’s 2100 optical displacement sensor system is ideal for this kind of application because very small probes can be used and they measure displacement via reflected light. [...]

By |August 27th, 2022|Categories: App Notes, Application Notes-MTI, Brand-MTI, Industry-Consumer Products, Industry-Electronics, Industry-Manufacturing, Products-MTI, Products-MTI-Laser/Fiber Optic, z1|Comments Off on MTI Application Note: Testing for Connector Failure Due To Vibration or Shock
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