MADE IN USA - BUILT FOR GLOBAL STANDARDS

Industry-Consumer Products

Choosing the Right Hipot Platform for Modern Manufacturing Electrical Safety Testing

Introduction Electrical safety testing has evolved from a standalone bench task into a critical, integrated part of modern manufacturing and product validation. As products become more complex — and production environments more automated — the choice of a hipot tester is no longer just about voltage range or leakage resolution. It’s about scalability, integration, data, and long-term flexibility. Vitrek’s V7X, 95X and the newest V10X series hipot testers represent three distinct approaches to electrical safety testing, each aligned with different stages of manufacturing maturity and operational needs. From Entry-Level Testing to Production Confidence For many organizations, electrical safety testing [...]

PIEZO STAGE POSITIONING

Industry Consumer Electronics Applications Piezo Stage Measurement Type Positioning Description Positioning stages using piezoelectric stack actuators (PEA) have very high resolution. However, it is difficult to achieve precise dynamic motion tracking using traditional linear controllers such as PID due to the inherent hysteresis nonlinearity of piezoelectric materials and the phase lag associated with such controllers. Capacitance Sensors are ideal for measuring the actual piezo stage position and correcting for the inherent nonlinearity through closed loop feedback. They have the stability, bandwidth and high resolution needed to do the job. [...]

By |January 10th, 2023|Comments Off on PIEZO STAGE POSITIONING

Compliance Testing of Harmonic Current Emissions According to IEC61000-3-2 and IEC61000-3-12.

Compliance Testing of Harmonic Current Emissions According to IEC61000-3-2 and IEC61000-3-12. Using the Vitrek PA900 Precision Harmonic Power Analyzer Introduction Compliance with electromagnetic compatibility (EMC) standards is mandatory for electrical and electronic equipment sold in many global markets. Among these, the IEC61000-3-2 and IEC61000-3-12 standards specify limits for harmonic current emissions of equipment connected to low-voltage public supply systems. These limits ensure that individual devices do not contribute excessively to harmonic distortion on the power grid, which can lead to overheating in transformers, nuisance tripping of breakers, and interference with other equipment. The Vitrek PA900 Precision Power [...]

By |September 24th, 2025|Categories: Application Notes-Vitrek, Brand-Vitrek, Industry-Automotive, Industry-Compliance Testing, Industry-Consumer Products, Industry-Energy, Industry-Manufacturing, Industry-Medical, Industry-Medical, Industry-OEM, Industry-R&D, Industry-Semiconductor, News-All Brands, Products-Vitrek-Power-Analyzer|Comments Off on Compliance Testing of Harmonic Current Emissions According to IEC61000-3-2 and IEC61000-3-12.

CAMERA SHIELD MEASUREMENT

Equipment Setup Equipment Used DTS-25-04 laser head Rotary Stage PC with Digital Microtrak Basic Support software Setup Power is automatic mode. Filter is 100Hz Sample rate is 1000 samples sec The head was operated in diffuse mode (not specular/tilted) Validation of Setup The setup should be validated by performing a total runout scan on the rotary stage with no target present.  The stage should be cleaned with Isopropyl alcohol and allowed to dry prior to the scan. This reduces any dust or dirt accumulation which will give a false reading of runout. A 360-degree runout of the rotary table, [...]

By |January 30th, 2023|Comments Off on CAMERA SHIELD MEASUREMENT

MONITOR ROLLER GAPS AND PARALLELISM

Easy Roller Gap Measurement Ensures Calendering Success Many roll-to-roll finishing processes typically use a calender, or series of hard pressure rollers, to deliver smooth, high-quality products of plastic, textile, or paper (Fig 1). Ensuring a consistent material thickness, however, depends on the ability to monitor, and maintain, a precise gap between rollers. This application note describes a quick and easy means for roller gap measurement. Problem Establishing a roller gap and checking for parallelism across roller width can be a slow and cumbersome procedure. Manual measurement requires multiple sized feeler gauges which can introduce errors. Misinterpreting feeler gauge drag, [...]

By |January 27th, 2023|Comments Off on MONITOR ROLLER GAPS AND PARALLELISM

Windshield Manufacturing

Industry Automotive Applications Oil Film Measurement Type Level Description In order to maintain proper profile and thickness within a glass furnace the extrusion plate spacing must be maintained at a predetermined gap. Unfortunately, due to process changes and temperature swings this gap can fluctuate significantly in short periods of time. This variation causes the glass thickness to change (check out our glass thickness measurement devices to accurately measure thickness), producing uneven temperature gradients and creating potentially weak glass panels. To control this critical parameter the manufacturing process requires automated active feedback [...]

By |January 27th, 2023|Comments Off on Windshield Manufacturing

Power Analyzers: The Backbone of Modern Electrical Engineering

Introduction In the fast-paced world of electrical engineering, ensuring accurate power measurement is crucial for efficiency, reliability, and compliance. Power analyzers play a key role in industries ranging from renewable energy to semiconductor manufacturing, providing engineers with the insights needed to optimize performance and troubleshoot electrical systems. At the forefront of this technology is Vitrek, a leading provider of high-accuracy power analyzers designed for demanding applications. The Role of Power Analyzers in Engineering Power analyzers measure critical electrical parameters such as voltage, current, power factor, and harmonic distortion. Unlike basic meters, these advanced instruments offer high precision measurements over [...]

Metrology Engineer Standardizes on Vitrek 4700 for HV Measurement Accuracy & Traceability

Metrology Engineer Standardizes on Vitrek 4700 for HV Measurement Accuracy & Traceability Legacy HV Test Tools Less Accurate and More Cumbersome About Customer: Ken Sams, Metrology & QC Engineer Ken works for a leading global electrical insulation test equipment provider serving a wide range of industries including high power cable applications. The company provides critical electrical insulation measurement products, from insulation testers to dielectric breakdown testers. Ken’s responsibility includes both internal quality and field service. Challenge Achieve high voltage measurement during production testing and calibration procedures, including specialized testing. In these challenging testing environments, even the smallest [...]

By |August 20th, 2025|Categories: Brand-Vitrek, Case Studies-Vitrek, Industry-Compliance Testing, Industry-Consumer Products, Industry-Electronics, Industry-Manufacturing, News-Vitrek|Comments Off on Metrology Engineer Standardizes on Vitrek 4700 for HV Measurement Accuracy & Traceability

GLASS THICKNESS

Industry Consumer Electronics Applications Glass Thickness Measurement Type Thickness Description Did you know that glass thickness can be measured with a capacitance probe? You will need some equipment: Digital Accumeasure D200 ASP-2500-CTA Dielectric probe (The capacitance probe has a sensing area of 11.25 mm) Range extension = 3X, 10Hz filter Introduction: An industrial glass fabricator needed a way to determine the thickness of glass, before cutting it to shape and coating it. The glass sample was marked with indices to find the measuring points. The sample center point -5- thickness was checked [...]

By |January 4th, 2023|Comments Off on GLASS THICKNESS

HEIGHT GAP OF INKJET PRINTERS

Industry Consumer Electronics Applications Height Gap Of Inkjet Printers Measurement Type Positioning Description Introduction:  Inkjet printers require a certain distance between the inkjet print head and the paper. If the distance is set incorrectly, the printed images get blurry. Current state of the art printers have the print head nozzles built right into the bottom of the ink reservoir (B) as shown below. When the ink cartridge is installed in the printer, the inkjet nozzles (made out of silicon) essentially become a grounded target through the connections shown at [...]

By |January 4th, 2023|Comments Off on HEIGHT GAP OF INKJET PRINTERS
Go to Top