How to Measure Dielectric Separator Thickness in EV Batteries
The International Energy Agency predicts that as many as 125 million electric vehicles (EVs) will be on the road by 2030. At the heart of these electric cars, trucks, and buses is the lithium-ion (Li-ion) battery, a type of rechargeable battery with high energy density and low self-discharge. The plates in Li-ion batteries consist of lithium compounds that are applied to either a copper plate substrate (cathode) or an aluminum substrate (anode). In turn, these two plates are separated by a dielectric separator. All of the layers in an EV battery are extremely thin. In fact, the cathode and [...]
White Paper: Cable & Connector Test System Facilitates Multi-Point High Voltage/Current Testing
White Paper: Cable & Connector Test System Facilitates Multi-Point High Voltage/Current Testing Introduction Hipot testing is critical in assuring compliance with a host of electrical safety standards and in confirming the assembled product is free from electrical or mechanical defects. Hipot testers are used to measure leakage current and insulation resistance between all components and connections, confirm solid ground connections and test ground bonds. All of these tests require the sequential application of precise and controlled high voltages or currents between pairs of elements then accurately measuring and recording the results. Products like the Vitrek 95x and V7X series [...]
How Aviation MROs Can Maximize Labor Efficiency and Asset Uptime
MTI Instruments is supplying the aviation industry with solutions to the skilled labor shortage and reduced equipment availability. No, our Albany, New York company isn’t providing aviation MROs with more flight line personnel, engine mechanics, or Boeing 737 MAX aircraft. Instead, we’re delivering precision measurement solutions that can help MROs to maximize labor productivity and asset uptime. Solving the Skilled Labor Shortage Aviation MROs have a choice. They can wait for training programs to provide new workers, poach workers from competitors, invest in robots, or look for ways to gain greater efficiency from existing labor assets. About 18 months [...]
Microsoft Windows 7 Security Advisory and Impact on MTI PBS-4100+ Users
Learn about this important security advisory and its impact on MTI-PBS-4100+ users. What is the Microsoft Windows 7 Security Advisory? Microsoft will no longer provide maintenance on Windows Version 7 in January of this year after 10-years of supporting the product. Microsoft does this across their product lines (not just Windows) in order to continue to evolve their products and invest their resources on the more recent versions. This means that Microsoft will no longer release any updates for that version of Windows, including bug fixes or security updates. For details on this activity by Microsoft, please visit their [...]
Position, Displacement, and Vibration Measurement with Precision, High Resolution, and Flexibility
The MTI-2100 Fotonic™ sensor uses advanced fiber optics and electronics to precisely measure position, displacement, and vibration. This high-resolution, non-contact metrology system supports a wide range of interchangeable fiber-optic probes and works with almost any surface, including metallic, composite, plastic, glass, ceramic, or liquid. Made in the USA by MTI Instruments, the MTI-2100 Fotonic™ features a modular design and supports application-specific requirements in R&D, quality, and process control. With its dual channel capabilities, the MTI-2100 Fotonic™ sensor allows users to make simultaneous measurements, such as for structure dynamics and modal analysis. All probe modules have two distinct operating ranges [...]
How the Aviation Industry Solves Vibration and Balancing Challenges
The aviation industry spends significant amounts of time and money on problems caused by engine vibration. Imbalance, the most common cause of engine vibration, happens because of bird strikes and other impacts, but also because of natural wear and corrosion that redistribute mass. In turn, out-of-balance parts can result in cabin noise, metal fatigue, and cracked turbine, fan, or compressor components. In the most extreme cases, catastrophic engine failure may result MTI Instruments, a worldwide supplier of precision measurement solutions, makes equipment for monitoring vibration levels and balancing rotors. For maintenance, repair and overhaul (MRO) crews who want to [...]
Measuring Brake Rotor Thickness Variation with Capacitive Sensing
Brake rotor thickness variation, or disc thickness variation (DTV), causes uneven wear to brake rotors, disc-shaped automotive parts that are squeezed between brake pads to slow or stop a vehicle’s wheels. When a brake rotor has areas of different thickness, the amount of clamping force that’s applied across the rotor’s surface varies. These differences in clamping force lead to difference in torque, and the results may include brake shuddering, pulsating, or vibration. Even under normal driving conditions, brake rotors are subjected to extreme conditions that can cause performance-related issues. To ensure that brake rotors can perform [...]
Aircraft Engine Test Cell is World’s Largest
The world’s largest aircraft engine test cell is in Atlanta, Georgia (USA), home of the upcoming MRO Americas 2019 show for the commercial air-transport maintenance, repair and overhaul (MRO) industry. Delta TechOps, a division of Delta Airlines and a full-service MRO, recently opened a $100 million test cell at its Atlanta facility that’s capable of running a jet engine at 150,000 lb. thrust. That’s more thrust than the GE Aviation GE90 engine, which powers Delta’s Boeing 777-200 LR fleet, can produce.“This test cell is a vote of confidence in Delta TechOps,” said Ed Bastian, Delta Airlines CEO, in an article [...]
Navy Orders Avionics Test and Measurement Systems
The U.S. Navy wants new avionics test and measurement systems. Under the terms of a $109-million award, the Naval Air Warfare Center Aircraft Division in Lakehurst, New Jersey will buy 41 electronic consolidated automated support systems (eCASS) from Lockheed Martin. This test and measurement equipment helps soldiers and Marines troubleshoot and repair aviation electronics while at sea. Avionics, the electronics used in aircraft, support essential navigation and communications functions. With military aircraft, avionics typically include electro-optical, infrared, and other types of sensors for airborne radar, weapons systems, and heads-up displays. Military avionics also need to support electronic warfare systems, [...]
41CA: Dual Channel Rugged Charge Amplifier
41CA: Dual Channel Rugged Charge Amplifier Convert accelerometer charge signals into voltage signals Request Quote Download Brochure The 41CA Two Channel Charge Amplifier is used to convert accelerometer charge signals into voltage signals. Converted signals are then easily used by the PBS-4100 family of vibration analyzers. Two channels of amplification are provided. Each channel has separate gain and switchable test signals. Input Signal Configuration: Differential or Single Ended Channel gain settings: 1, 4, 10 mV/pC Highpass filter options: 0, 10, 15, 20, 25 Hz Lowpass [...]








