Trends in High Resolution Sensors for Semiconductor Metrology and Inspection
High resolution sensors are supporting improvements in semiconductor metrology and inspection at vital points in the production process. Because the fabrication of semiconductor wafers may require hundreds of steps and weeks of manufacturing time, early-stage defects that go undetected can have costly downstream consequences. Plus, because semiconductor processing always requires a high degree of precision, advances in fabrication methods seem to require ever-finer measurements in a never-ending quest. Today’s metrology instruments are incorporating high resolution sensors for automated wafer inspection. Resolution, the smallest measurement that a sensor can reliably indicate, may be given in dimensional units such as nanometers [...]
Laser Scanning Microscope Interface
Laser Scanning Microscope Interface Customer Case This customer needs to interface a scanning laser microscope to their PC so that image data can be acquired and stored. Data is received from the laser microscope via an optical sensor at 1300 line scans per image. Each scan has an 8 ms duration, but 2/3 of that time is scan time and 1/3 is flyback time (dead time). The customer has determined that a 1 us sample width (or faster) would be adequate. There is also a price vs. performance issue - the customer has a tight budget and wants the [...]
Electron Paramagnetic Resonance Imaging (EPRI) Measuring of Tumor Oxygen Levels
Electron Paramagnetic Resonance Imaging (EPRI) Measuring of Tumor Oxygen Levels Customer Case The customer is improving their Electron Paramagnetic Resonance Imaging (EPRI) system that is used for the diagnosis of tumors. Using this non-invasive method, the concentration of oxygen in living tissues can be determined without the need for biopsies. Tumors that have little or no oxygen content (i.e. hypoxia) also have increased resistance to radio-frequency radiation, making it less effective as a choice for cancer treatment. Identifying those patients with hypoxic tumors allow alternative treatments to be used instead. The requirement is to capture the returned RF signals [...]
Transmission Electron Microscopy for Imaging of Biological Molecules
Transmission Electron Microscopy for Imaging of Biological Molecules Customer Case The customer is improving their customized Transmission Electron Microscope (TEM) that is optimized for imaging unstained biological molecules with minimal radiation damage. Diffraction-limited resolution of 0.25 nm is routinely obtained with a cold field-emission electron-gun operating at 40 keV. The sample is maintained at about 123 K (i.e. -150°C), both to eliminate contamination and to reduce mass-loss. The scan raster is 512 x 512 points with a dwell time of 30 microseconds per pixel (over 8.5 seconds per raster-scan). For most mass measurements, the pixels are separated by 1 [...]
Treadmill Power Glitch Monitoring
Treadmill Power Glitch Monitoring Customer Case A customer develops gym equipment such as treadmills. The requirement is for an inexpensive way to monitor voltage signals for long periods of time. The treadmills are controlled by microprocessors that drive the LED displays. The customer has observed that some units intermittently fail during testing, a condition known as a "glitch" or a "brown-out". A glitch can have many causes, one of which is a weak power supply. The customer needs to capture certain key signals when a glitch occurs. At that stage, based on the captured data, it can be determined [...]
Fiber Optic Sensor Measures Very Small Movements in Piezo Stacks
MTI Instruments, a global supplier of precision measurement solutions, has released an application note that explains how to measure very small movements in piezo devices that convert mechanical energy into electrical energy. Precision measurement of these dynamic, oscillatory motions is required for the research and development (R&D), testing, and troubleshooting of piezo ceramic materials, advanced ceramics that are used in actuators, sensors, and the power modules of ultrasonic welders. Piezo applications range from automotive sensors and medical devices to engineering projects and consumer products. MTI’s App Note explains how its MTI-2100 Fotonic sensor, when used in conjunction with a [...]
Digital Laser Sensor Combines Speed, Convenience and Accuracy with Ethernet Capability
MTI’s Microtrak™ 4 is a high-speed digital laser sensor that’s easy to setup, convenient to use, and dependably accurate. Use this compact, non-contact metrology system for measuring height, flatness, thickness, alignment, vibration, and more. Made in the USA by MTI Instruments, the Microtrak™ 4 is ready to use right out-of-the-box and provides fast, reliable, repeatable measurements for targets with very dark or very shiny surfaces. Applications include machine maintenance and turbine engine balancing. The Microtrak™ 4 doesn’t require an external controller or a separate power supply. Instead, this 1D laser displacement sensor runs right on your computer, includes a [...]
Position, Displacement, and Vibration Measurement with Precision, High Resolution, and Flexibility
The MTI-2100 Fotonic™ sensor uses advanced fiber optics and electronics to precisely measure position, displacement, and vibration. This high-resolution, non-contact metrology system supports a wide range of interchangeable fiber-optic probes and works with almost any surface, including metallic, composite, plastic, glass, ceramic, or liquid. Made in the USA by MTI Instruments, the MTI-2100 Fotonic™ features a modular design and supports application-specific requirements in R&D, quality, and process control. With its dual channel capabilities, the MTI-2100 Fotonic™ sensor allows users to make simultaneous measurements, such as for structure dynamics and modal analysis. All probe modules have two distinct operating ranges [...]
How the Aviation Industry Solves Vibration and Balancing Challenges
The aviation industry spends significant amounts of time and money on problems caused by engine vibration. Imbalance, the most common cause of engine vibration, happens because of bird strikes and other impacts, but also because of natural wear and corrosion that redistribute mass. In turn, out-of-balance parts can result in cabin noise, metal fatigue, and cracked turbine, fan, or compressor components. In the most extreme cases, catastrophic engine failure may result MTI Instruments, a worldwide supplier of precision measurement solutions, makes equipment for monitoring vibration levels and balancing rotors. For maintenance, repair and overhaul (MRO) crews who want to [...]
Applications by Industry
Vitrek is a world leader in providing safety and electrical test equipment, solar & metrology systems, vibration/engine balancing systems, high-speed data acquisition and real-time signal recording solutions to a range of industries including electronic, appliance and automotive manufacturers, calibration & test labs, R & D departments, medical, aerospace, military and lighting. Offering both the best equipment and top-notch support, choose Vitrek for your next test, measurement and high-speed data acquisition equipment needs. Choose from industries below to see how Vitrek products can help improve quality and efficiency in your business. [...]



