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Industry-Manufacturing

Brake Rotors Thickness Variation

Industry Automotive Applications Brake Rotors Thickness Variation Measurement Type Surface Description Driving cross country or cross town, we give little thought to the operation or complexity of our vehicle braking systems. They only cross our mind when we absolutely need them; we never stop to think about the extensive design and testing that makes them such a lifesaver. Take the brake rotor for example. Under normal operating conditions it’s subjected to extreme temperatures and forces, which can cause rotor distortion and potential failure. To make certain it can withstand [...]

By |January 26th, 2023|Comments Off on Brake Rotors Thickness Variation

Automating Complex Cable Testing with the Vitrek V10X and 964i

Introduction Cable assemblies are no longer simple pass/fail products. Modern harnesses may contain dozens—or hundreds—of conductors, shielding paths, insulation systems, and termination points. Testing them manually is slow, labor intensive, and prone to inconsistency. The combination of the Vitrek V10X Hipot Tester and Vitrek 964i High Voltage Switching System creates a modern automated platform for validating cable safety and integrity with higher speed and repeatability. The Challenge Manufacturers of advanced cable assemblies are under constant pressure to improve quality while keeping production moving. Many products now use large pin-count connectors and complex multi-conductor designs that require access to numerous [...]

Oil Film Thickness Measurement

Industry Automotive Applications Oil Film Measurement Type Level Description A top marine engine manufacturer commissioned MTI Instruments to design and manufacture a non-contact sensor to measure the microscopic oil film layer between the engine cylinder wall and the piston ring. Engine testing is normally performed through a range of low RPM’s to high RPM’s (400- 6000) with piston linear speeds approaching 500 inches/second and at various torques. A measuring system with high frequency response and small sensor size was essential to keep engine machining to a minimum while not altering [...]

By |January 26th, 2023|Comments Off on Oil Film Thickness Measurement

Choosing the Right Hipot Platform for Modern Manufacturing Electrical Safety Testing

Introduction Electrical safety testing has evolved from a standalone bench task into a critical, integrated part of modern manufacturing and product validation. As products become more complex — and production environments more automated — the choice of a hipot tester is no longer just about voltage range or leakage resolution. It’s about scalability, integration, data, and long-term flexibility. Vitrek’s V7X, 95X and the newest V10X series hipot testers represent three distinct approaches to electrical safety testing, each aligned with different stages of manufacturing maturity and operational needs. From Entry-Level Testing to Production Confidence For many organizations, electrical safety testing [...]

Brake Rotors

Industry Automotive Applications Brake Rotors Measurement Type Surface Description Under normal operating conditions brake rotors are subjected to extreme temperatures and forces, which can cause rotor distortion and potential failure. To make certain it can withstand these conditions; extensive laboratory testing is performed to optimize design for longevity, short stopping distance, and vibration free operation. Extensive on-vehicle testing is done under real life conditions to test prototype units and engineering designs. Test vehicles are driven for long periods of time while brake performance is monitored by a variety of sensors [...]

By |January 5th, 2023|Comments Off on Brake Rotors

GLASS THICKNESS

Industry Consumer Electronics Applications Glass Thickness Measurement Type Thickness Description Did you know that glass thickness can be measured with a capacitance probe? You will need some equipment: Digital Accumeasure D200 ASP-2500-CTA Dielectric probe (The capacitance probe has a sensing area of 11.25 mm) Range extension = 3X, 10Hz filter Introduction: An industrial glass fabricator needed a way to determine the thickness of glass, before cutting it to shape and coating it. The glass sample was marked with indices to find the measuring points. The sample center point -5- thickness was checked [...]

By |January 4th, 2023|Comments Off on GLASS THICKNESS

HEIGHT GAP OF INKJET PRINTERS

Industry Consumer Electronics Applications Height Gap Of Inkjet Printers Measurement Type Positioning Description Introduction:  Inkjet printers require a certain distance between the inkjet print head and the paper. If the distance is set incorrectly, the printed images get blurry. Current state of the art printers have the print head nozzles built right into the bottom of the ink reservoir (B) as shown below. When the ink cartridge is installed in the printer, the inkjet nozzles (made out of silicon) essentially become a grounded target through the connections shown at [...]

By |January 4th, 2023|Comments Off on HEIGHT GAP OF INKJET PRINTERS

Enabling Intelligent, Automation-Ready Electrical Safety Testing in Modern Production

Application Note: Enabling Intelligent, Automation-Ready Electrical Safety Testing in Modern Production Introduction As manufacturing environments evolve toward Industry 4.0, electrical safety testing can no longer operate as a standalone, manual process. Modern production lines demand seamless automation integration, high throughput, traceable data, and uncompromised measurement integrity. Hipot testing—critical for verifying  insulation strength and operator safety—must now function as a synchronized element within fully connected manufacturing ecosystems. The Vitrek 95X Series Hipot Testers and Vitrek V7X Series Hipot Testers are engineered specifically for this environment. With programmable sequencing, rapid execution speeds, and native automation interfaces, these platforms transform traditional [...]

By |February 6th, 2026|Categories: Application Notes-Vitrek, Brand-Vitrek, Industry-Compliance Testing, Industry-Electronics, Industry-Manufacturing, Industry-Measurement Applications, Whitepapers-Vitrek|Comments Off on Enabling Intelligent, Automation-Ready Electrical Safety Testing in Modern Production

Testing Energy-Efficient Washing Machines with the PA900 Power Analyzer

Application Note: Testing Energy-Efficient Washing Machines with the PA900 Power Analyzer Introduction Today’s consumers demand home appliances that use less energy and water. Washing machines are no exception. Manufacturers must meet strict energy labeling standards and provide proof that their products are truly efficient. This means accurate, repeatable measurements of electrical power and energy use throughout a full wash cycle are essential. The Vitrek PA900 Power Analyzer is an ideal tool for this task. Testing Challenges Testing a washing machine for energy efficiency isn’t as simple as reading its average power draw. Wash cycles can last over an [...]

By |December 23rd, 2025|Categories: Application Notes-Vitrek, Brand-Vitrek, Industry-Compliance Testing, Industry-Electronics, Industry-Manufacturing, Industry-Measurement Applications, Whitepapers-Vitrek|Comments Off on Testing Energy-Efficient Washing Machines with the PA900 Power Analyzer

PBS-4100+ Gen4 Portable Vibration and Balancing System

PBS-4100+ Gen4 Portable Vibration and Balancing System PBS-4100+ Gen 4 Portable Vibration and Balancing System Calculate ROI Request a Quote Download Brochure The 4th generation of the PBS-4100+ raises the standard in jet engine turbine vibration analysis and balancing with its added ARINC 429 and 664 interface technology. The PBS 4100+ is now enabled to acquire data directly from an aircraft’s digital buses further reducing set-up time and potential for errors, and so building on the product’s 35-year legacy of accuracy and innovation. Small, lightweight, fast and ruggedly built, this [...]

By |May 13th, 2021|Comments Off on PBS-4100+ Gen4 Portable Vibration and Balancing System
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