Angle Measurement And Monitoring
Introduction
What do sheet metal, speakers, and wine bottles all have in common? They all require precise angle measurement to ensure product consistency and quality. Whether you’re working in metal fabrication or consumer product packaging, an angle measurement sensor is essential for measuring critical angles and profiles with high precision.
Precision Angle Measurement in Sheet Metal Press Brake Applications
Many industrial applications, especially in sheet metal fabrication, rely on angle measurement sensors to monitor and control bends. For example, in Press Brake systems, our 2D and 3D laser displacement sensors detect real-time bend angles during the bending process. The system uses this feedback to automatically correct for under- or over-bending, reducing scrap and improving efficiency.
Key benefits of using MTI’s angle measurement sensors include:
- Accurate bend angle detection
- Monitoring punch and die distortion
- Flex correction before material removal
These sensors can be easily integrated into Press Brake controllers, streamlining your production line with intelligent feedback.
LabVIEW Integration with Angle Measurement Sensors
Our MTI angle measurement sensors can be used with custom LabVIEW applications for seamless data visualization and control. Shown here is a LabVIEW interface measuring angles with the MTI Protrak™ 2D/3D laser displacement sensor. This software is available free with your sensor purchase, making it easy to get started.
Radius and Diameter Monitoring with 2D Sensors
Beyond angle measurement, MTI’s sensors also measure radius of curvature and diameters. A great example is inspecting the shape of high-performance speaker cones — any slight distortion can result in sound quality issues. Similarly, our sensors help quality-check the diameter of plastic capsules used to seal wine bottles. If the capsule shape is incorrect, it won’t fit properly, leading to production delays.
Optimize Your Production with MTI Angle Measurement Sensors
If you’re working with 2D or 3D profiles, consider MTI’s angle measurement sensors for accurate, repeatable, and automated inspection. From metal to glass, plastic to packaging, our sensors ensure your angles are correct and your processes stay on track.
